Update 4-8-2024:
Should any readers want to learn how to do what I do (estimating
performance of launch rockets or other space vehicles), be aware that I have created a series of
short courses in how to go about these analyses, complete with effective tools for actually
carrying it out. These course materials are
available for free from a drop box that can be accessed from the Mars Society’s
“New Mars” forums, located at http://newmars.com/forums/, in the “Acheron labs” section, “interplanetary transportation” topic, and conversation thread titled “orbital
mechanics class traditional”. You may
have scroll down past all the “sticky notes”.
The first posting in that thread has a list of the classes
available, and these go far beyond just the
two-body elementary orbital mechanics of ellipses. There are the empirical corrections for
losses to be covered, approaches to use
for estimating entry descent and landing on bodies with atmospheres, and spreadsheet-based tools for estimating
the performance of rocket engines and rocket vehicles. The same thread has links to all the materials
in the drop box.
The New Mars forums would also welcome your
participation. Send an email to newmarsmember@gmail.com to find out
how to join up.
A lot of the same information from those short courses is
available scattered among the postings here.
There is a sort of “technical catalog” article that I try to main
current. It is titled “Lists of Some
Articles by Topic Area”, posted 21
October 2021. There are categories for
ramjet and closely-related,
aerothermodynamics and heat transfer,
rocket ballistics and rocket vehicle performance articles (of
specific interest here), asteroid
defense articles, space suits and
atmospheres articles, radiation hazard
articles, pulsejet articles, articles about ethanol and ethanol blends in
vehicles, automotive care articles, articles related to cactus eradication, and articles related to towed decoys. All of these are things that I really
did.
To access quickly any article on this site, use the blog archive tool on the left. All you need is the posting date and the
title. Click on the year, then click on the month, then click on the title if need be (such as if
multiple articles were posted that month).
Visit the catalog article and just jot down those you want to go see.
Within any article,
you can see the figures enlarged, by the expedient of just clicking on a
figure. You can scroll through all the
figures at greatest resolution in an article that way, although the figure numbers and titles are
lacking. There is an “X-out” top right
that takes you right back to the article itself.
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I did the very best I could, reverse-engineering what the 2018 version of
the BFS second stage might be able to do. This is based on the Musk presentation of a
paying moon passenger, at Spacex, and posted on their website in Sept.
2018. I had to use the 2017 rocket engine data at
250 bar chamber pressures, as the 300
bar performance figures for 2018 are not yet available. I did not revisit the first stage BFR (see
ref. 1). Things begin with a best-cut
guess at the 2018 weight statement:
All
metric ton 2017 2018
Payload 150 100
Inerts 85 135
Burnout 235 235
Propellants 1100 1100
Ignition 1335 1335
Note: payload reduced by 50 tons while inerts are
increased by that same 50 tons, due to
fins and the longer payload section. The
3 fins are heavier than the old 4 landing legs,
but inherently span wider.
2017 2018
Mass
ratio 5.6809 5.6809
Propellant
fraction 0.82397 0.82397
Payload
fraction 0.11236 0.07491
Inert
fraction 0.06367 0.10112
Sum fraction 1.00 1.00
About the Engines:
2017 2018
Engines 6 7
SL 2 7(nom.) to 0
Vac 4 0(nom.) to 7
2017 2018
Pc, bar 250 300
Throttle, % 20-100 xxx
SL Fth @ SL,
KN 1700 xxx
SL Isp @ SL,
s 330 xxx
SL Isp @vac,
s 356 xxx
SL De, m 1.3 xxx
Vac Fth @
vac, KN 1900 xxx
Vac Isp, s 375 xxx (380?)
Vac De, m 2.4 xxx
“Xxx” means actual data hinted at, but not available yet
BFS weights more-or-less determine
SL-vac mix of engines:
Scenario M, ton 1-g KN .384-g KN
Landing 235 2305 885
Takeoff 1335 13,092 5027
To land on
Earth with SL engine design (250 bar): use
3 engines at 45+%, if 1 lost, remaining 2 at 68+%
To land on
Mars with vac engine design (250 bar): use
2 engines at 23+%, if 1 lost, remaining 1 at 47+%
To land on
Mars with SL engine design (250 bar): use
2 engines at 26+%, if 1 lost, remaining
1 at 52+%
To take off
fully loaded on Earth with SL design (250 bar):
use all 7 engines at 110% (fully loaded takeoff not feasible)
To take off
fully loaded on Mars with vac design (250 bar):
Use 4 engines at 66+%, if 1
lost, remaining 3 at 88+%
To take off
fully loaded on Mars with SL design (250 bar):
Use 4 engines at 74+%, if 1
lost, remaining 3 at 99+%
Engine-Mix Conclusions
(for 250 bar designs):
#1. BFS used
only at Earth could use all SL engines,
or use 3 SL engines to land, and 4
vac engines for better Isp to LEO.
Requires BFR first stage with 31 SL engines.
#2. BFS used
at Mars and returning to Earth must use 3 sea level engines for Earth
landing, and 4 vac engines for best takeoff
from Mars, as well as powering to LEO. Requires BFR first stage with 31 SL engines.
For Figuring Performance:
3 SL engines for Earth landing: Isp = 330 s,
Vex ~ 3.236 km/s
4 Vac
engines for Mars landing, or for powering
to LEO: Isp = 375 s, Vex ~ 3.677 km/s
Test flight
BFS-only takeoff 7 SL engines: Isp = 330
s, Vex ~ 3.236 km/s, max TO mass (to hover only) 1213 metric tons
vs 1335 tons fully loaded
Estimating BFS
Performance:
These are jigger-factored rocket equation estimates, per the methods of ref. 2. The orbital mechanics delta vee requirements
come from ref. 3. For landing at
Mars, retro-burn starts near end of
hypersonics at very low altitude, near
0.7 km/s flight velocity (see landing estimates below). For landing on Earth, the “skydiver” descent rate at low altitude
appears from Musk’s presentation to be ~ 0.2 km/s. For getting to LEO from the stage point from
BFR, a slightly-factored delta-vee is
orbit velocity minus stage velocity.
Staging velocity is presumed to be ~ 3 km/s.
Powering to LEO on 4 Vac
engines (250 bar design):
Stage
velocity 3 km/s, orbit velocity 7.9
km/s, theo. dV = 4.9 km/s. Apply 5% grav-drag loss: dV = 5.1 km/s. Req’d MR = exp(5.1/3.677) = 4.00; Wp/Wig = 1 – 1/MR = 0.75, vs 0.82 available (8.5% margin). Margin is 3% at 2.5 km/s staging
velocity. Therefore, the presumption of 3 km/s staging
velocity, or perhaps slightly
lower, is thus verified.
Departing LEO and landing upon
Mars, using 4 vac engines (250 bar
design):
Depart LEO
dV = 3.9 km/s, land on Mars dV = 1.0
km/s (factored from 0.7 km/s by 1.4),
total = 4.9 km/s.
Req’d MR = exp(4.9/3.677) = 3.791; Wp/Wig = 1 – 1/MR = 0.736, add 10% for boiloff to 0.810, with only 0.823 available (1.5% margin implies,
at full payload, Hohmann min energy transfer only!!!!).
Departing Mars on 4 vac
engines, and landing upon Earth on 3 SL
engines (250 bar design):
Earth free fall = theo. min dV to land = 0.2 km/s, factor by 1.5 to 0.3 km/s; req’d MR = exp(0.3/3.236) = 1.0971 (figured
from SL perf.); dWp/Wig = 1 – 1/MR =
0.089; add 10% for boiloff: dWp/Wig = 0.098.
Loaded Mars takeoff on 4 vac engines direct to min energy
Hohmann interplanetary trajectory: min
theo. dV = 5.35 km/s, factor up 2% for
gravity and drag, dV = 5.46 km/s; req’d MR = exp(5.35/3.677) = 4.284 (figured
for vac perf.); dWp/Wig = 1 – 1/MR =
0.767; total Wp/Wig = 0.865, with only 0.823 available at full rated
payload! Therefore, payload must reduce!
Estimate takeoff Wig = 1100 tons propellants/.865 = 1272
tons. The difference 1335-1272 = 63 tons
is the required payload reduction for the return trip, with no propellant margin at all. Max return payload = 100 – 63 = 37 tons, and that is for a min-energy Hohmann transfer
trip!!!
Miscellaneous
Information:
There is not much change,
if any, to the 31-engine first
stage (BFR). The real changes are a
lengthened payload section and 3 large fins,
for the second stage (BFS). The
vertical fin is fixed (and termed more of a landing leg than a fin by Musk), while the other two articulate about hinge
lines for aerodynamic control during entry and landing. These 3 fins replace the four folding
landing legs previously shown.
The articulation varies from roughly 45 degrees away from
the vertical fin during entry and descent,
to a 120 degree separation at landing,
and during initial boost at launch.
Per Musk, actuation forces for
the articulated fins are “in the mega-Newton class”. See Figure 1 and Figure 2.
The best-estimated landing sequences are shown in Figure
3. Musk’s September 2018 presentation
included a landing computer simulation video that he showed twice. It was clearly an Earth entry and
landing, as effective deceleration to
subsonic in the vertical-descent “skydiver” broadside-to-the-wind mode, would be impossible to achieve in the thin air
on Mars.
For the Mars landing,
the 2017 presentation’s computer simulation video is still the best
guide, leading to a very low-altitude
transonic pitch-up into a sort of tail-slide maneuver, to position the vehicle tail-first for its
final touchdown. However, it is likely that thrust must be used to effect
the pitch-up into the tail-slide,
because lift equal to weight requires Mach 2-to-3 speed in such thin
air.
That means landing thrust must
start at end-of-hypersonics at about Mach 3 (about 0.7 km/s).
For those worried about the fin tips digging into the soil
on Mars, here are some allowable soil
bearing pressure data for selected Earth materials, which might be similar to some soils on
Mars. Design practice requires static
exerted pressures be less than these allowables. For dynamic events, design practice says stay under half these
allowables. The ton in the data is the
2000 lb US ton.
Ton/sq.ft MPa type
1-2 0.1-0.2 fine loose sand
4-6 0.38-0.58 compact sand and gravel, requiring picking
8-10 0.76-0.96 hardpan, cemented sand and gravel, difficult to pick
10-15 0.96-1.43 sound shale or other medium
rock, requiring blasting to remove
25-100 2.4-9.56 solid ledge of hard rock, such as granite, trap,
etc.
Eyeballed Fin Dimensions,
Etc.:
Looking at the BFS images in Figures 1 and 2, we might estimate fin dimension root-to-tip
as about equal to basic body diameter,
which is said to still be 9 m.
That puts the fin tips about 13.5 m off of vehicle centerline. With articulation to 120 degree spacing, these tips form an equilateral triangle as
the “footprint”.
That puts the shortest distance from the vehicle centerline to
the adjacent footprint edge (halfway between two tips) at about 6.75 m. The “span” from there to the opposite fin tip
is 6.75+13.5 = 20.25 m. The vehicle
itself is over 50 m long, so the height
to effective span ratio is about 2.5 to 3.
For the 2017 design with 4 landing legs,
this fell in the 3-4 range. Some
slight improvement in rough-field landing stability may have been
obtained, by going to the
fin-as-landing-leg approach.
The rounded tips on the rear tips of the fins cannot be more
than 1 m diameter, as eyeballed from the
images. That puts the total supporting
bearing area for 3 fins at about 2.35 sq.m.
Exerted static bearing pressure at landing weight on Earth is 0.98 Mpa, and on Mars is 0.38 MPa. Exerted static bearing pressure at BFS-only
takeoff weight on Earth is 5.6 MPa, and
2.1 MPa on Mars.
Mars regolith in many places looks like sand and gravel
requiring picking, in other places like
loose fine sand. It would appear the BFS
could land on the sand and gravel requiring picking, but not the loose sand. However,
it cannot take off from that sand and gravel, because the weight after refilling with
propellant requires a medium rock to support it without sinking-in, and getting stuck, or possibly toppling over and exploding. Prepared hard-paved pads appear to be
fundamentally necessary for this design,
unless the fin tip landing pad area can be at least tripled.
Issues Not Fully Explored
Here, But Still Quite Critical:
#1. Rough field landings:
both soil bearing pressures and overturn stability on
rough ground or because of obstacles under a landing pad. This requires serious
attention!!!
#2. How to seal organic-binder carbon composite propellant
tank structures against propellant leakage,
and also have this sealing (and the basic structures) survive at
cryogenic temperatures. None of this has
been made public yet.
#3. How to keep hot slipstream gases from scrubbing the
leeside windows and composite structure.
These hot scrubbing flows result from the flow fields at high
angle-of-attack, that are induced by
vortices shed from the strong body crossflow component, and from the nose-mounted canard tips. See sketch in Figure 4! This can be a very serious issue for window
failure. It was for the Space Shuttle.
#4. How much internal pressurization is required to resist
broadside airloads during entry and descent?
#5. No designs have yet been presented for cargo and tanker
versions. In particular, the tanker design affects how many tanker
refilling flights are necessary for BFS to depart from LEO.
#6. Estimated costs per launch from Spacex are
unavailable. Some things seen recently
on the internet suggest ~ $300 million per launch. For 100-ton payloads, that is ~ $3 million per ton, for the one flight. Such figures are entirely unreliable as
yet, and likely will remain so, until several flights into LEO have been
made.
References:
#1. Article dated 4-17-2018 and titled “Reverse-Engineering
the 2017 Version of the Spacex BFR” located on this site at
http://exrocketman.blogspot.com, authored by G. W. Johnson.
#2. Article dated 8-23-2018 and titled “Back-of-the-Envelope
Rocket Propulsion Analysis” located on this site at
http://exrocketman.blogspot.com, authored by G. W. Johnson.
#3. Article dated 9-11-2018 and titled “Velocity
Requirements for Mars” located on this site at
http://exrocketman.blogspot.com, authored by G. W. Johnson.
Figure 1 – BFS/BFR at Launch, 2018 Version
Figure 2 – BFS/BFR at Staging, 2018 Version
Figure 3 – Best-Estimate Analysis of BFS Earth and Mars
Entry and Landing, 2018 Version
Figure 4 – How Crossflow Vortices Greatly Enhance Lee-Side
Heating Rates
UPDATE 9-28-18: The shortage of fin tip bearing area can be
addressed fairly-easily by a relatively minor shape change as indicated in Figure
5. Instead of a tip pod with a round
landing pad, make the tip installation a
larger part of the fin tip, with an elongate
pad. Figure 5 shows the bearing area comparison
between three 1-m dia round pads, and three
elongate pads 3.6 m x 1 m overall.
This reduces the fully-loaded takeoff bearing pressure on
Mars from 2.1 MPa to 0.49 MPa. That reduction
falls within the safe range for desert hardpan,
and might even be allowable for some simple compacted sand and gravels
(requiring picking). Landing (lighter vehicle
weight) at 0.087 MPa becomes no problem for these types of soils on Mars, even simple loose sand. Although, that loose sand is still quite unacceptable
for supporting refilled takeoff weight.
Being able to land and take off from loose Mars sand
is governed by takeoff weight (5027 KN),
and requires a total bearing area of about 50.3 sq.m to stay under 0.1
MPa bearing pressure. That is probably far
outside what is geometrically feasible.
Therefore, the unimproved
landing sites are restricted to compacted sand and gravel requiring picking, or better,
even with the elongate pads shown here.
Figure 5 – How to Increase Landing Pad Area In the Simplest
Way
UPDATE 10-1-18: A few astute individuals have expressed a
concern about BFS landing pads exposed to hypersonic heating, if built as a streamlined item a the rear of
the fin tips, or as a part of fin
trailing edges, as I proposed just above.
The best shape for a landing pad is not known to me, but it is unlikely to be anything like a
streamlined shape. Better to design it
to support the weight of a BFS fully-fueled on Earth (some 13,092 KN), for purposes of short-hop flights. It seems likely this is a relatively flat-surfaced
shape, whether round in footprint, or elongated,
as advocated just above.
This pad is also very likely to be of substantial
weight, bearing as it does the full
Earth weight of a fully-fueled BFS, with
due allowance for impact effects during the landing transient. It is also very likely to a surface that is
hydraulically extended, with
shock-absorbing partial retraction, much
as any shock absorber. And it is very
likely to need the bending strength to endure hogging and sagging over obstructions, instead of uniform pressure.
If you retract the heavy pad itself just inside the otherwise
wide-open fin trailing edge, it sees no
hypersonic scrubbing action, only simple
subsonic wake turbulence, albeit at a
high temperature. Given the short
duration of the entry event, and the
weight of a substantial structure, the
pad needs no heat protection to heat-sink its way through the entry event.
This situation is sketched in Figure 7. Bear in mind that the original Mercury and
Gemini capsules had metal surfaces in contact with the hypersonic wake. These were thin but structurally-unloaded
corrugated skin panel structures capable of considerable radiative
cooling, surviving quite well at 8 km/s
entry speeds from Earth orbit. Using the
old rule-of-thumb, that’s around 8000 K
gas temperatures, with considerable
ionization into plasma. Free-entry/above-escape
entry interface speeds are in the 6-7 km/s range at Mars (about 6000-7000
K), and 11-17 km/s at Earth (about
11,000-17,000 K, with very considerable
radiation heating from the plasma sheath at all speeds above 10 km/s).
The landing pad structure should probably be cellular, in order to have lots of bending
strength, while not allowing any
significant debris accumulation. This is
also shown in Figure 7. If one pad can
support the entire weight of the ship,
for obstructions touching anywhere on the pad undersurface, then we have factor-3 redundancy to cover
transient impact loads during landing.
Looking at load,
shear, and moment diagrams for
the rock-under-the-middle and rock-under-the-end cases, we find the same max moment magnitude to
resist, just opposite signs. That value under these assumptions is 5.9
MN-m = 52 E6 inch-lb. For the lateral
dimension of 0.5 m, the moment arm and
moment magnitude are less than for the rock-under-the-end case. Base the cellular spacing on 5.9 MN-m, and the pad will be strong enough.
For a typical high-alloy hardened steel, yield strength might fall in the 50,000 to
100,000 psi range. Use 75,000 psi, and find the necessary pad section modulus (for
the long direction) S ~ 700 in3.
Ignoring the section modulus effects of the top and bottom
surfaces, and just considering
rectangular-section verticals 15 inches tall and half an inch thick, the section modulus per vertical is 141 in3. We only need about 5 such verticals spanning
a meter-wide enclosure, so the spacing
is about 7.8 inches = 3 cm. That’s 85%
open volume in a square grid.
Make the bottom out of the same kind of half-inch alloy
steel plate, and the top out of sheet
metal. That’s about 4000 lb = 1800 kg
each for a 3.6 x 1 m pad footprint. Very
small for the 3 pads (5.4 metric tons) compared to the mass of the vehicle (~
1300 metric tons).
My conclusion is that there is really no reason why this
cannot be made to work safely and reliably.
It will take very careful detailed structural-thermal design, more than what I did here. The max soak-out temperatures need to fall
below the annealing temperature of the selected alloy, so that properties do not change with age and
number of flights.
Looking at the reactions in the figure, each hydraulic cylinder (of a pair per
elongated pad) should be capable of providing the Earth weight of the BFS
vehicle as an extension force. That
impacts the design of the landing pad hydraulics, something beyond scope here.
Figure 7 – Landing Pad Rough-Cut Design Data
Update 10-3-18: For those who want to see how I calculated
performance numbers, see Figure 8. This is simple rocket equation work, with the required kinematic delta-vees jigger-factored
upwards to account for gravity and drag losses,
or for severe uncertainties landing.
I used factor 1 for in-space departure from LEO, factor 1.02 for the gravity and drag-affected
departure from Mars, and factor 1.5 upon
the touchdown burn delta-vees.
The “kicker” that throws off the simplest calculation is the
10% evaporation or boiloff loss for cryogenic propellants during the 9 month
transit to Mars. Propellant remaining
after the departure burn is knocked-down 10% in the weight statement to start
the arrival sequence.
Another “kicker” is the change in specific impulse for the
Earth landing with sea level engines. The vacuum bell design cannot be used for
that.
What I get doing it this more realistic way is a propellant-remaining
safety margin upon landing that is a single-digit percentage of the original
propellant load at departure. It
corresponds to approximately 1 km/s extra speed from the departure burn, without really affecting the landing. This does eliminate all the safety margin for
obstacle avoidance or correcting trajectory errors during the arrival. It is something I would not recommend!
I was surprised and pleased to find that these performances
were not so very sensitive to the actual payload carried. Raising the payload to Mars from 100 tons to
150 tons cut the 9% margin to 5%. Raising the payload back to Earth from 37
tons to 50 tons cut the 7% margin to 6%.
Reducing propellant load from 1100 tons to 900 tons cut the
to-Mars margin from 9% to 5%, and the
Earth-return margin from 7% to 4%. These
margins are thus demonstrably more sensitive to the initial propellant load
carried. The lesson is: always top off the tanks completely, before you fly.
Figure 8 – Some Details for BFS Performance Estimation