Tuesday, November 10, 2026

Why Know the Old-Time By-Hand Engineering?

Most modern graduates with engineering degrees are very well-schooled in the use of this-or-that software,  with which to conduct design analyses.  They are no longer well-schooled in the old-time by-hand methods that underlie most of those software packages.  And I think that is a serious mistake in their education! 

Unless they know how to estimate by hand,  then how do they know when the computer is giving them nonsense,  versus good data?   Further,  how can they analyze a design for something entirely new,  whenever what they are trying to do is outside the database that supported the development of their software?  That is a recipe for bad answers from the software!  Good and bad answers from software look exactly alike!

Those technical questions aside,  there is also a cost-benefit consideration!  When trying to do something new,  the odds of success are increased if you dream up a large number of candidate concepts,  so that statistically the “right” one is among your multitude. 

You then have to screen that multitude of concepts down to the one (or at most two) that might have the best chance of success.  But,  you cannot afford to do real computer finite-element models and run design analysis codes on all of them!  Why?  Because computer-aided design is definitely a nontrivial exercise requiring significant efforts to execute!

But,  if you are well-schooled in the old by-hand analysis methods,  and you are not a narrow one-specialty type,  you (or a small team) can efficiently use those old methods to screen your multitude of concepts!  Your results may be approximate,  but they are “good enough” to tell the better concepts from the bad ones! 

These old-time methods require far fewer inputs,  and in today’s world,  take little time and effort to execute,  assisted by programmable calculators and spreadsheet software.

That is the cost-effective way to do new-product development engineering,  when you are going where no one has gone before!  Just as the illustration says!

But it does require people who are competent in multiple specialties,  and who are well-schooled and with significant experience,  using those old-time techniques!  And that is true of all engineering disciplines!

There are very few of us left,  who are qualified to do that kind of work!  I am one of those few.  And I am over a decade past retirement age now! 

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Posted to LinkedIn 9-12-2026

Posted to “exrocketman” 11-10-2026

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